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TFT-LCD online foreign object line inspection machine
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TFT-LCD online foreign object line inspection machine

TFT-LCD online foreign object line inspection machine

TFT-LCD online foreign object line inspection machine is an AOI equipment used to detect product defects before and after bonding of LCD panels. It mainly detects foreign objects, corrosion, scratches and other defects, thereby improving production line yield and the manufacturer's process control capabilities.

Item

Parameter

Check Area

Before or after the COG/FOG process of the TFT-LCD, defects such as foreign objects, corrosion, and scratches are mainly detected to prevent defective products from flowing into the next process.

Model

DF series

Machine Vision System

LCD Size

TFT-LCD size: 7-32 inches, Max800 x 450mm, Suitable for detecting irregular screens

Check Area

ITO line area, IC lamination area, FPC lamination area

Defect type

ITO line area inspection: scratches, fragments, corrosion, materials, etc

IC/FPC compression zone inspection: foreign objects, scratches, fragments, corrosion, materials, etc

Accuracy

Foreign object detection: minimum detection size 30um x 30um

Line corrosion inspection: solvent residue, sweat stains, dirt; Minimum detection size 30um x 30um

Line corrosion inspection: solvent residue, sweat stains, dirt; Minimum detection size 30um x 30um

Line scratch inspection: minimum inspection size 20um x 20um

OverKill

<1%

Takt Time

12.3  Tact TimeT/T12sec

20.3  Tact TimeT/T20sec

30.45”  Tact TimeT/T28sec

Operating Rate

90%

Model change

Model changeover time:<0.5 hours

Model campus time:<1 hour

Electromechanical system

Material handling, using a double headed linear motor for transplanting, with high precision and speed;

Adopting linear motor line scanning imaging acquisition, with a motion resolution of 0.1um;

Adopting DD motor rotating platform, high-precision and high rigidity;

Using servo motors and high-precision modules for material handling, visual positioning calibration and other mechanisms;

Adopting SMC pneumatic and vacuum system for product handling, adsorption, etc.

Software System

Otek AOI automatic optical inspection software and AI re evaluation system;

Abnormal operations require the machine to have an alarm function, and the number of records saved for machine alarms should be greater than 100;

Different products can be edited and different recipes can be called;

Abnormal images can be saved with 100% image retention: OK save image+NG throw material save image; The image can be zoomed in and out, and the abnormal location of AOI inspection can be identified;

Having a window for adjusting the interception rate and setting different permissions;

Upper limit alarm function for defect rate;

Industrial control host/workstation, with abnormal image storage time greater than three months and storage space of at least 2T;

Save the detection result data and upload it to the CIM system.

optical system

TDI camera, resolution 5um, FOV 4.5mm

Microscopic lens+four high brightness light sources

Computer System

Computer System

Detect two hosts, I5CPU, 8GB or more memory, 21 "LCD, touch screen

AI Server

Configuring a high-performance AI artificial intelligence server with multiple GPUs

Defect image

 

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